More Recyclable Formats
Building a more robust recycling system requires utilizing packaging formats that can navigate the full recycling system and find a path to a viable market post-recycling. Plastic IQ distinguishes two solutions to increase the recyclability of plastic packaging:
- Switch to more recyclable formats and/or polymers/, such as moving from multi-material to mono-materialitems, shifting to more commonly recyclable polymers, or changing from a small format item (that may be lost in the recycling system) to a larger format item.
- Design to enhance packaging recyclability (within the same polymer and format). For this solution, see the separate Solutions Database page on “Design to enhance recyclability”.
For rigid packaging, Walmart's Recycling Playbook suggests switching packages made from acrylic, PETG,
PVC, PS and multiple materials and focusing on PET, HDPE, LDPE and PP. In addition to switching resin,
there are some cases where changing to a different format, such as ensuring the packaging size is not too
small to be sorted at materials recycling facilities (MRFs) or switching to a bottle format in the case of
PET and HDPE, can also increase recycling acceptability and recovery. Curbside recycling of flexible
packaging is currently quite rare and significant investment is needed in the system to make it work.
The table below shows typical recyclability (at scale) of well-designed packaging in each of Plastic IQ's
seven packaging types. Using the Plastic IQ Tool enables switching from any "Low" cell to "Medium" or
"High", or from any "Medium" cell into "High" (PET/HDPE bottles) to see how switching to more
recyclable formats can make a difference.
This lever is likely to be used in conjunction with the enhancing recyclability and substitute levers.
For example, in many cases, eliminating certain plastics from a company's packaging portfolio can involve
changing labels, shrink sleeves or layers in a cap, which fall under the Enhancing Recyclability lever.
Similarly, switching from a PVC plastic blister pack to a paper blister pack falls under the paper
substitution lever.